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Weighbridge Installation at Mai Mahiu

Case Study:

 Fully Automated Weighbridge Installation at Mai Mahiu, Nakuru County


Introduction

A brief overview of the project  the location, the client’s needs, and the goal: a high-capacity, fully automated weighbridge system to support efficient and accurate vehicle weighing in Mai Mahiu.


Project Overview

  • Location: Mai Mahiu, Nakuru County
  • Weighbridge Type: Digital, Fully Automated
  • Capacity: 80 Tons
  • Key Equipment: ESIT weighbridge deck, high-precision load cells, CCTV surveillance, weighbridge control room, calibration tools, and software integration.


Step-by-Step Installation Process

  1. Site Assessment & Planning
    Scalestech engineers conducted a thorough site survey to ensure ground suitability, access flow, and alignment with client operations.
  2. Ground Breaking & Civil Works
    Excavation and groundwork preparation, including soil leveling and drainage layout, to support a long-lasting foundation.
  3. Deck Foundation Construction
    Reinforced concrete foundation constructed to handle the 80-ton load, designed to support the ESIT weighbridge deck structure.
  4. Control Room Setup
    A customized control room was built to house the weighbridge software system, monitoring equipment, and operator interface.
  5. Deck & Load Cell Installation
    The ESIT steel deck was installed and aligned over the foundation. Precision load cells were mounted and connected to capture weight readings accurately.
  6. CCTV Surveillance Integration
    Cameras were installed for security, automation, and vehicle tracking, enabling complete monitoring of weighbridge operations.
  7. Weighbridge Software Configuration
    Scalestech deployed a user-friendly weighbridge management software system to automate data collection, reporting, and weight verification.
  8. Calibration & Testing
    Final system calibration was performed using certified test weights to ensure compliance with Kenyan standards and accurate readings.


Outcome

The Mai Mahiu weighbridge is now a fully operational, automated solution delivering fast, reliable, and accurate vehicle weight readings — significantly improving logistics management in the region.